Production Planner/Scheduler 3

Company: JSR Micro
Location: Sunnyvale
Posted on: June 6, 2021

Job Description:

EDUCATION/SKILLS & EXPRIENCES

• Industrial Engineers or related experience; requirement in BS+2 or MS+1; field of study is Industrial Engineering or related field
• APICS Certification in Planning Scheduling, Master Scheduling preferred
• 2 to 3 years Planning or scheduling experience
• ERP/SAP experience

DUTIES AND RESPONSIBILITIES

• Create detailed Manufacturing Instructions and Operation Sequence to document new processes.
• Develop and implement production, logistics and warehouse capabilities that include capacity planning, logistics planning, network design and optimization, part flow analysis, inventory optimization, operations planning and cost-to-serve analysis.
• Apply practical production, logistics and supply chain knowledge to develop and manage implementation of production processes and logistics solutions that are optimized for speed, accuracy, cost efficiency, capacity and flexibility.
• Develop responsive and sustainable sequencing and metering raw material flow channels that are optimized for high level of service and low production risk.
• Develop decision support systems (DSS) and calculators to assist in strategizing growth and evolution of production line, warehouse and logistics network and capabilities - preferably in MS Excel using VB.
• Simulate and conduct sensitivity analysis to stress test existing production and logistical processes to identify operational bottlenecks and production risks.
• Formulate and analyze what-if scenarios, design and evaluate experiments, alternate and conceptual models.
• Champion the use of Operations Research and Data Science concepts and techniques - like Mixed Integer Linear Programming or Machine Learning - to solve production and logistics business problems.
• Plan, organize, direct and conduct industrialization related activities within the production supply chain team.
• Conduct risk assessment to identifying improvement opportunities and develop/implement improvement plans
• Standardize progress by developing, deploying, and training others on industrial and production engineering best practices
• Provide day to day production support on planning & logistical concerns. Develop and implement short/long term countermeasure problem while maintaining operation efficiency
• Provide dimensional expertise to support improvement projects (first pass yield, cycle time, efficiency, safety, etc.)
• Responsible for process documentation; ensuring it is kept current like PFMEA, standard works and Control Plan for resist production and new product production ramp up.
• Analyze and breakdown dimensional data to identify source of problem (Level 1 BOM, Level 2 BOM, Intermediate production, vessel capacity, raw material availability, etc.)
• Perform root cause analysis (leveraging data) and develop countermeasure emphasis should be placed on error proofing critical jobs, and using SPC when pertinent.
• Analysis of downtime data to identify processes causing downtime, or trends in overall performance.
• Work on continuous improvement projects and standardization to support best in class lean manufacturing system
• Design & develop robust processes and procedures to promote efficient and seamless production of high quality products.
• Collaborate with stakeholder teams like Operations, IT Systems Developers, Production Engineers, Material Planning, and 3PLs to prioritize and maximize operational support.
• Develop valid, feasible production schedules for finished goods and component items based on equipment, labor and raw material availability
• Communicate late order fulfillment. Interact frequently with sales, marketing and manufacturing personnel to balance supply and demand.
• Balance production schedule for optimal inventory timing. Actual vs. Scheduled Productions and Master Schedule Stability
• Identify materials with no further use, recommend disposition
• Plan inventory to a specific months on hand target while identifying and resolving forecast issues.
• Sequence vessels for optimized supply timing by grouping similar grades in order to minimize redundant batch builds.
• Communicate raw material shortages before batch planning
• Update Toller Manufacturer on required batch builds and forecast requirements
• Identify products remaining in QC for over 3 days.
• Identify re-work possibilities before batch begins.
• Begin developing metric systems for identifying areas of opportunity for improvement.
• Create and manage master data in SAP for FGI and WIP
• Communicate with other departments on issues proactively, drive to resolution. Publish and perform root cause analyses on key metrics including Customer Service Level,

Keywords: JSR Micro, Sunnyvale , Production Planner/Scheduler 3, Other , Sunnyvale, California